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  • Importance of Volcanic Tuff

    Importance of Volcanic Tuff

    What is the Significance of Volcanic Tuff?

    Volcanic Tuff’s principal economic use is as a construction material. Tuff’s relative softness creates its usefulness for construction in the ancient world where it was available. As a matter of fact, tuff is a popular material in Italy, and the Romans utilized it for a variety of structures including bridges.

    Volcanic Tuff Minerals

    Its secondary minerals fill the voids; the shapes and properties of the small crystals that exist in the disintegrated glassy substrate in microscopic sections can almost always deduce the nature of the original lava.

    How did tuff rock come to be?

    The compaction and cementation of volcanic ash or particles create the porous, moderately soft rock. (Tufa is a soft, porous sedimentary rock created by the chemical deposition of calcite, or calcium carbonate, or silica from water as sinter.)

    Composition of Tuff

    Solid volcanic ash that may contain volcanic glass particles (vitro-clasts), small fragments of lava crystals (crystal clasts), and/or volcanic rock and lava fragments (lithoclasts) make up the volcaniclastic rock.

    What distinguishes volcanic tuff from other types of rock?

    Volcanic tuff is a pyroclastic, solidified rock formed by the compacting and cementing of volcanic ash. Not only that but the rock itself is frequently permeable and soft. In like manner, the texture and chemical/mineralogical makeup are diverse (above 4 mm: volcanic breccia).

    Is it a tuff or a tough situation?

    Toughs, toughed, and toughing are related terms. Not to mention, tuff is a porous rock consisting of hardened volcanic ash that construction workers use. Tuff is highly plentiful in Italy, and the Romans utilized it extensively in their construction.

    Is tufa a volcanic material?

    Tufa (tuff) is a volcanic stone. In the event that massive volcanic eruptions release millions of tons of ash into the atmosphere, which falls in layers downwind, tufa, a light and porous volcanic stone, comes from the crushing of the ash layers throughout time. As a result, volcanic ash forms tuff, an igneous rock.

    What kind of rock make up tuff volcanoes?

    Tuff is a type of igneous rock that occurs from violent volcanic eruption. With this in mind, the volcano shoots elements during these eruptions.

    What did ancient people do with tuff from volcanoes?

    Ancient cultures would employ the soft quality of volcanic tuff to construct structures. In effect they could create walls out of the soft rock by carving out bricks.

    On Earth, where can you find volcanic tuff?

    Finding tuff is very common around the world. Some are visible on the surface, or behind degraded material or previous eruptions. A “nuee ardente” is one of the most spectacular events.

    What are the particles that make up a tuff?

    A variety of materials make up tuff and can comprise shards ranging in size from dust to boulders. Photograph of an outcrop of layered tuff made by tephra produced by pre-1980 eruptions at Mount St. Helens, Washington.

  • What is Multi-Media Filtration?

    What is Multi-Media Filtration?

    Multi Media Filtration

    Multi-Media Filters (MMF)

    MMFs (Multi-Media Filtration) remove impurities in the waste stream. They do it in a cost-effective way. As a primary treatment, MMFs filter streams of small amounts of total suspended solids (TSS). In some cases, MMFs are secondary treatments after primary treatments. They get rid of particles as small as 20 microns. To get an idea of the size of a micron, the width of a human hair is about 50 microns. With an addition of coagulant, they eliminate particles up to 10 microns, including clay, algae and other micro-organisms. Common MMFs include sand, anthracite and garnet.

    Do we need MMFs?

    When the Silt Density Index is greater than 3 or the turbidity is greater than 0.2 NTU, it is better to use a Multi-Media Filtration. There are no exact rules, but these guidelines allow prevention of premature fouling of reverse osmosis (RO) membrane whereby the membrane pores allow absorption of solutions or particles, thus degrading its performance.

    How does Multi Media Filtration work?

    There are three layers of media containing anthracite coal, sand and garnet, with a supporting layer of gravel at the base. The filter media arrangement is critical because it’s important to remove the dirt on the middle bed. For this to happen, the larger (but lighter) anthracite coal will be on top while the heavier (but smaller) garnet will stay on the bottom.

    The waste stream enters the filter vessels at the top and flows down through the filter media, trapping the particles in the media bed. As the solids build, the pressure builds inside the filter. However, after reaching the loading capacity, the media will need to be backwashed at a specified pressure. Backwashing is when the flow of the water is reversed one filter at a time. During backwashing, the water enters from the bottom of the vessel expanding the filter media and releases the solids. When all the vessels are backwashed, the filters go back to original filtration capacity.

    Components of Multimedia Filter

    • Filter Tank: This houses the filtration media; it is either stainless steel, fiber-reinforced plastic FRP or epoxy coated steel. Metallic tanks can deal with higher temperatures and pressures.
    • Media: This includes different layers of gravels, silica sand #20, garnet and anthracite depending on the quality of the filtered water that is needed. For better water quality, add a layer of garnet media.
    • Internal upper and bottom distributors: The bottom distribution system prevents the media from escaping. The upper distribution system distributes the flow during the service cycle, also known as the normal softening cycle where the water flows normally through the valve at the top of tank and travels down to the lower collector.
    • Valves: There are different types of valves, automatic or pneumatic for automatic water filters, or manual valves for manual filters.
    • Controller: This controls the automation of the filter and usually based on the main control in the facility or building.
    • Face piping: All valves are connected that control the different cycles. The material of the piping depends on the temperature, and operating pressure. The material also depends on if the application is indoors or outdoors.
    • Flow controller: This controls the backwash flow rate and stops the media from escaping and is on the drain outle 

  • Calcium Carbonate

    Calcium Carbonate

    Overview: calcium carbonate is a solid inorganic salt with white color that contains calcium carbon and oxygen, and is one of the most common compounds on Earth, making up about 7 percent of Earth’s crust. It has other names such as: Limestone; chalk; aragonite; calcite. A variety of animal products are also made primarily of calcium carbonate, notably coral, sea shells, egg shells, and pearls.

    How it is made: Calcium carbonate can be extracted from nature by mining natural sources, such as chalk, limestone, and marble quarries. It can also be prepared in the laboratory by reacting calcium chloride (CaCl2) with sodium carbonate (Na2CO3).

    Applications: Calcium carbonate is nowadays being used in large amounts for a variety of industrial uses, including:

    1. Medical use: calcium carbonate is well known as an antacid, a substance that neutralizes excess stomach acid (hydrochloric acid; HCl) and relieves the symptoms of acid indigestion, heartburn, upset stomach, and sour stomach. It is also used for a variety of industrial uses, including:
    2. Agriculture: is used as a cheap method for neutralizing acidic soil, making it suitable for planting and supply calcium needed by growing plants
    3. Paper-making industry: used to make products with a shiny white color, glossy finish, and firm texture for printing and dyeing;
    4. Plastic manufacturing: as a filler to reduce the cost of the production
    5. Paint and coating industry: because of its ability to provide weather resistance, protect the coating against corrosion, reduce drying time, and maintain the proper acidity of the coating material, calcium carbonate is as an extender and as an agent to either reduce or enhance gloss.
    6. Construction industry: either as a building material, or limestone aggregate for road building, in concrete structures, such as paving-stones, tubes, and sewage tanks, in ready-mixed concrete, and in prefabricated elements…
    1. Oil industry: calcium carbonate is added to drilling fluids as a formation-bridging and filter cake-sealing agent,
    2. Food industry: as a food additive it is designated E170 and it has an INS number of 170. Used as an acidity regulator, anticaking agent, stabilizer or color and it is approved for usage in the EU, USA and Australia and New Zealand. It is also used as a raw material in the refining of sugar from sugar beet.

  • What is Sand Filter Media?

    What is Sand Filter Media?

    Water has become an essential element in our facilities designs and constructions with evolving technologies and innovative solutions and such evolvement require efficient and reliable solutions. You never know what’s moving with your water that could impact your health and your beloved ones which can’t be seen with the naked eye nor prevented naturally.  Your water could be full of undesired particles that includes but not limited to minerals, chlorine and unwanted bacteria, solid and dissolved particles and minerals, and chlorine. The necessity for clean and safe water sources derived the human kind to use water filtration methods since ages and in the mid 1700s the first water filter was patented for a drinking water purifying device using wool, sponge, and charcoal layers.

    The water filtration industry has come a long way in delivering outstanding solutions since then filtration industry uses different technologies and material. Generally, any water filter media would fall under three main types Mechanical, Biological, or Chemical and choosing any of them should go through a wise and careful thought process that capture your needs and how they fulfill them.

    1. The mechanical filter use a material chosen carefully to maintain the water chemistry and health of water creatures if any like in aquariums while helps you get rid of harmful particles such as dirt, mud, uneaten food.
    2. The biological filter basically  a smart utilization of inactive material provides an environment and surface area for nitrifying bacteria that helps filtering water from nitrogen-based toxins in a constructive filtration process that is helpful to the nitrogen cycle by bringing nutrients and oxygen together.
    3. Lastly, the chemical filters is an absorbent media that act as a great wall in the way of all materials either dissolved or solid particles. The media stops atoms such as copper, tap water impurities, chlorine and many others.

    When it comes to water filter media, sand filters have always came on the top of the list. Sand has always been used in water filtration as a reliable burr to snag particles. Here comes great usage of sand filter media in having a healthy and clean water cycle system for your pool or aquariums. Sand filter media is a type of water filter that uses quartz silica sand, not just any regular type of sand as it is a great filtration element in the process that filter up particles down to 20 microns. The quartz silica sand cut into specific shapes and sizes that make them more efficient in catching pool water particles. The sand filter media come in different sizes that vary between (0.45-0.55) mm.

    Water filters were and still an important element of any water circulation process and they also have their advantages and disadvantages, but their advantages always outweigh.

    Employing water filters in your water system, from filtering tap water for drinking to filtering water in Olympic pools and aquariums, they will bring many benefits to you, but to summarize them, we can say that their cost-effectiveness is outstanding when it comes with excellent quality, reasonable price, and long life. The health factor and the quality of healthy life in which the filters help us cannot be overlooked, as they help in providing filtered and clean tap water for drinking and filtering water from all harmful impurities that may have a healthy side effect on our lives as humans and the life of aquatic organisms in aquariums. Looking at things with a broader view, the use of filters for drinking water has enabled us to take effective and serious steps towards protecting our beautiful planet for us and for future generations by reducing the use of bottled water and the consumption and pollution of plastic.

    Nothing comes with absolute perfection as the filters need periodic maintenance to maintain the level of performance in addition to limiting the ability of water flow through the layers of filters. 

    Finally, if you are confused about the right water media filters solution we encourage you to consider using sand filter media as it’s an optimal solution for your water circulation with an eco-friendly impact with affordable and reliable outstanding quality. Visit us BMS FACTORIES (Gharbalh industrial company) at

    https://www.bm.com.sa/product-category/water-treatment-filtration-media-en/

  • The Characteristics of High-Quality Frac Sand

    The Characteristics of High-Quality Frac Sand

    The Characteristics of High-Quality Frac Sand

    Oil well drilling Crystalline silica ISO 13503-2:2006

    What’s in Frac Sand?

    Frac sand is a naturally occurring crystalline silica (quartz) sand that is processed from high-purity sandstone. In its make-up, frac sand differs only slightly from other types of sand, as grains of quartz silica are a major constituent of most inter-coastal sands. The difference is that other sand is a mixture of several minerals and rocks types, which are less durable than quartz.

    Frac sand grains are unique in their resistance to being crushed, as well as their very round granule shape. This makes them ideal for use in the process of fracking.

    What Is the Role of Frac Sand?

    Frac sand plays an important role in the process of fracturing the shale to release natural gas, oil, and natural gas liquids from pores in the rock. When the high-pressure water stream forces the small perforations to become larger fractures, frac sand holds these fractures open to continue releasing fossil fuels. Frac sand (or any other type of natural or synthetic substance), when used to prop open these fractures, is called a “proppant.”

    When the water pumps are turned off, the fractures need to be held open so that they don’t deflate and close the pores from which the natural gas and oil are derived.

    That’s why it’s so important that a proppant is as durable and crush-resistant as possible. The longer the proppant holds up against the enormous pressure of the fractures, the more petroleum can be extracted, maximizing the efficiency of the well.

    The Characteristics of High-Quality Frac Sand

    1- High Crush Resistance

    2- High Sphericity & Roundness

    3- Low Solubility

    4- Low Turbidity

    5- Consistent Grain Size

    6- High-Purity  silica sand

  • Water Treatment Filtration Media

    Water Treatment Filtration Media

    Are you looking for water treatment filtration media as per AWWA B-100/09 and ANSI standards?

    We follow the standards as professional in this filed. BMS FACTORIES have high quality filter media for seawater desalination plants, R.O. reverses osmosis treatment plant, portable water treatment, surface water treatment, sewage water treatment, swimming pool water treatment, industrial wastewater treatment, and conventional water treatment filters.

    BMS FACTORIES  water treatment filtration media (silica sand and gravel) are nature’s own natural filter media. They are carefully washed, sized and graded to meet the stringent specifications of AWWA B-100/09 and ANSI standards for consistently uniform and chemically inert filter media.

    Silica sand has the sub-angular to the rounded shape that does make them ideal filtration media to be able to capture the suspended solids in the water. As a result of the high silica content, sand is durable and hard-wearing, which allows it to grade precisely so as to facilitate efficient filtering.

    Activated carbon filter media: for removal of chlorine, chloramines, disinfection ply products and other compounds which impact water color, taste and odor.

    Anthracite filters media: for single or dual-layer purification of all kinds of water, including potable, waste, sea, brackish, process or swimming pool water.

    Dolomite minerals: for filtration and processing drinking water: to increase the pH value of the purified water after a Reverse Osmosis system process.

    Gravel&Pebbles

    Gravel and water filter pebble is composed of sub-angular, hard, durable, and dense grains of predominately siliceous material. Extracted from a clean glacial deposit, Minerals Gravel and Pebble’s physical properties make it among the finest available in the world for water filtration applications. Water filter gravel is washed, kiln-dried, and screened to meet exactly specifications with strict adherence to quality control.

    BMS Factories Have over 14 Main Products and 10s of Sub-Products To Cover All Your Project Needs In Water Treatments.

  • Calcium Hydroxide

    Calcium Hydroxide

    Calcium Hydroxide or slaked lime is a chemical compound with the chemical formula Ca (OH)2, and comes in the form of a fine white powder.

    The word lime is also used to refer to calcium hydroxide and its chemical formulation is Ca (OH)2, which is also formed by the interaction of calcium oxide with water. Calcium hydroxide is also known as slaked lime, or hydrogenated lime, while calcium oxide is known as live lime. It is an important chemical in the industry and is the main component of many coatings, mixtures and solutions, giving it high performance properties.

    The most famous unique material since ancient times and is stored for a long time, has sterilization properties, and is widely used in several areas.

    Calcium hydroxide has many uses in daily life and in industrial applications, including:

    1. Used in water treatment.
    2. Included among the components of the slurry and plaster mixture.
    3. Used as an alkaline material in the industry.
    4. Used to treat soil acidity.
    5. Used in the preparation of calcium hydroxide used in building materials.
    6. Used as an alkaline in mining and glass making.
    7. As a result of its high melting point, calcium oxide is used to lining ovens.

    Also in:

    1. Hair removal of sheep skins in the tanning industry.
    2. Paint the stems of trees at the beginning of summer to protect them from pests and the heat of the sun.
    3. Making gaseous water by purifying water from impurities, germs and harmful substances.
    4. Treatment of sewage and wastewater in factories.
    5. Treatment of temporary water dyslexia by interacting with calcium bicarbonate and magnesium.
    6.  Sugar industry by removing phosphates and organic acids from raw sugar juice.
    7. Construction work in construction supply, especially buildings designed of limestone sand bricks.
    8. Cleaning and disinfecting of ostrich ponds.
    9. A protective or diluted substance to protect houses from high sun heat.

    Most lime is made from small pieces of limestone, which consist mainly of calcium carbonate and its chemical formulation CaCO3. To extract the powder in a special oven, it is heat until it reaches a temperature of 1,204°c. In this way, carbon dioxide is released from limestone, leaving behind a fragile mass of lime with a grayish white color.

    The production of slaked lime involves an additional process called extinguishing, where water is added to a cold mass of lime, creating a chemical reaction that produces heat and water vapor. The steam fades, leaving behind a finely white powder, the slaked lime.

    Calcium- hydroxide is the main component of many mixtures, giving it high performance properties:

    1. Quality thermal insulation
    2. Fire safety
    3. Mechanical force – the surface of the plaster does not break
    4. Alkaline prevents the appearance of mold and fungi
    5. Comfortable at work.
    6. Steam permeability – prevents moisture build-up

    Hydrated Lime – Industrial Raw Materials – BMS FACTORIES

  • Silica Powder Properties and Benefits

    Silica Powder Properties and Benefits

    Silica powder properties and benefits, Micro Silica, known as Silica Powder, also known as silica flour, is a by-product of silicon metal or silicon iron in arc furnaces, which is obtained from smoke rising through the furnace chimneys through condensation, collected from flue gases from arc furnaces. It is a severe reactive powder and very important for the concrete industry.

    Silicon dioxide accounts for about 90% of the composition of silica powder, and its molecules are spherical and super-smooth, so that they are about 100 times softer than cement. Part of the cement material used in the concrete mixture can be replaced by silica powder at 7-15% of its weight.

    Silica powder properties and benefits:

    Properties of silica powder

    Silica powder is a very soft material, consisting of amorphous silica produced as a secondary product of silicon or viral silicon alloys.

    Areas of use of silica powder

    It can be used in several areas for cement products such as concrete, special color, as well as in the manufacture of some flexible plastics, polymer, ceramics and some rubber applications.
    Silica powder is used more projects where durability and strength are the main concern.

    Silica powder-based industries

    Silica powder is one of the most important materials used in the manufacturing of building material chemicals, glass industry of various types and the manufacture of pigments, in addition to many other industries. As a result of the increased demand and the entry of silica sand powder in many industries, it is necessary to convert silica sand into silica powder.

    Benefits of silica powder

    1. Increase the strength of concrete
    2. Sulphate resistance
    3. Mechanical corrosion resistance

    ORDER SILICA POWDER FROM OUR BMS FACTORIES

    Industrial Raw Silica Flour – BMS FACTORIES Silica powder benefits

  • Activated Carbon in Saudi Arabia

    Activated Carbon in Saudi Arabia

    One such technology for water filtration and purification is the media filtration technique. In this technique, water is passed through different water treatment filtration media in Saudi Arabia under pressure to obtain purified water for domestic and industrial use. The water obtained is a great substitute for freshwater; thus, a lot of freshwaters is saved using this technique. We will discuss coconut shell based activated carbon Saudi Arabia in this article that is used for bedding of media filtration media.

    What is activated carbon?

    Activated carbon is a highly porous form of charcoal that is extracted from an organic material having a high carbon content in it. There are several different sources of obtaining activated carbon such as coconut shells, nutshells, coal, peat, lignite and wood. It can have an internal surface area of 15-20m2/g that makes it suitable for water filtration purposes.

    Use of coconut shell based activated carbon in water filtration plants

    Coconut shell-based activated carbon Saudi Arabia is one of the best filtration media that is used with sand, rocks, pebbles, granite, gravel and garnet etc. It is embedded in different water treatment filtration media in Saudi Arabia to make the filter more efficient and provide it with certain purification properties. They are extensively used in most of the water filtration plants due to their high porosity, chemical reactance to toxins and high impurity removal.

    Benefits of using coconut shell activated carbon in media filters

    Here are a few benefits of why activated carbon is preferred in the media filters.

    •          The high absorption properties of coconut shell activated carbon is responsible for the high dirt removal rate of this filter media.

    •          It chemically removes chlorine from water that is added to water to kill germs but is a carcinogen itself.

    •          It absorbs most of the volatile components in water.

    •          This absorption technique removes taste and odour from water.

     Suppliers of coconut shell based activated carbon in Saudi Arabia

    In Saudi Arabia, many suppliers provide activated carbon for use in filter media. The top-rated suppliers of coconut shell based activated carbon in the region are the BMS FACTORIES . BMS FACTORIES provide all kinds of water filtration media and materials that are used for building filter plants.

    Conclusion

    Thus, activated carbon in the media filters is quite a valuable source of water purification. Media filtration systems use coconut shell based activated carbon extensively because of the properties described above. They are efficient filters for many liquid and gaseous purifications and have several applications in all areas.

  • Black Gravel

    Black Gravel

    Black gravel is a filter media base, Water treatment technologies are made to purify water in the areas where water is difficult to be found. One of the greatest examples is the desert of Saudi Arabia that faces water scarcity for centuries before the oil reserves were discovered. The government then worked to make the country open for business and provide world-class facilities in its cities. Water scarcity, a major problem, was solved by many filtration techniques that were used to filter used water and to save as much freshwater as possible. Water treatment filter media Saudi Arabia has become one of the most successful water filtration systems. It consists of stone beds that have stones, sand, gravel and other silica products that are crushed to a different size, densities and angularities as per required by the needs of the filter.

    Use of Gravel in filter plants

    Media filtration systems use gravel Saudi Arabia and black gravel Saudi Arabia as filter media base. The beds for water filtration media are made up of different layers of gravel. Thus, the top layers usually consist of gravel with small size and specific gravity and the gravel at the bottom contain larger stones. Some of the advantages of using gravel from the BMS factories in filtration plants are:

    •          Gravel beds used as water treatment filtration media can block most of the insoluble impurities present in the water.

    •          It removes particle impurities and coagulants that make the water hard.

    •          Another advantage is that the gravel stones are hard and do not allow sand to pass through them. This helps to stop the flow of sand into the PVC pipes, thus preventing clogging of these pure water pipes with sand.

    Gravel crusher

    While installing different layers of gravel into the bed of a media filter, a gravel crusher is needed to process the stones to suitable sizes. Such machines have many types and varieties.

    Jaw crusher

    A jaw crusher is a machine that is used for crushing huge rocks into small bits by using compressive mechanical force on them. This force is produced by a jaw that consists of a fixed and a movable part. The chamber in which the rocks are placed for crushing is called the crushing chamber. This gravel Saudi Arabia crusher can reduce the size of gravel up to 5 times the original size of the stone.

    Gyratory crusher

    A gyratory crusher is another gravel crusher that can be used to crush black gravel, Saudi Arabia. It consists of a cup into which rocks are fed. There are partially rotating crushers that grind the stones, which then leave the cup through a hole in the bottom that defines the maximum gravel size. This crusher reduces the gravel size to about 5-7 times the size of the original grain.

    Other types of gravel crushers also include cone crusher and compound crushers.

    Conclusion

    Gravel crushers are really important when you want to resize the grain of your filter bed, gravel being an important element for filter media of both slow and fast water processing and filtration.

     

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