The Role of Calcium Carbonate Powder in Terrazzo Tile Manufacturing
Calcium carbonate (CaCO₃) plays a fundamental role in the production of terrazzo tiles, commonly known as mosaic tiles. This versatile mineral is widely used in the construction industry as a filler and reinforcing agent due to its affordability, high purity, and excellent physical properties.
What Is Calcium Carbonate?
Calcium carbonate is a naturally occurring compound found in limestone, marble, and chalk. When ground into a fine powder, it becomes an essential component in a variety of building materials. In terrazzo tile manufacturing, it is used to enhance the structure, finish, and cost-efficiency of the product.
Why Use Calcium Carbonate in Terrazzo Tiles?
1. Filler Material
One of the main purposes of calcium carbonate powder in terrazzo tile production is to act as a filler. It reduces the overall cost of raw materials while maintaining strength and durability.
2. Surface Smoothness
Fine calcium carbonate powder helps achieve a smoother tile surface, which is important for both aesthetics and functionality. It ensures an even polish and contributes to the tile’s visual appeal.
3. Improved Density and Strength
By filling gaps between larger aggregates like marble chips or sand, calcium carbonate increases the compactness of the mix. This results in stronger, more durable tiles.
Optimal Particle Size
The effectiveness of calcium carbonate in terrazzo tile production depends heavily on its particle size:
Commonly used sizes:
20 microns – ultra-fine, gives a very smooth finish.
25–40 microns – widely used in standard mixes.
50–100 microns – used for coarser applications or backing layers.
In general, a finer particle size (smaller micron value) leads to a better surface finish and tighter packing of the materials.
Additional Considerations
High whiteness (over 95%) is preferred to enhance the brightness of the tile.
The powder should be free from impurities and moisture.
It is often mixed with other components like marble powder, silica sand, and cement depending on the desired texture and color.
Conclusion
Calcium carbonate powder is a crucial component in terrazzo tile manufacturing. Its role as a filler, its contribution to surface quality, and its impact on mechanical strength make it an indispensable material in modern tile production. Selecting the appropriate grade and particle size of calcium carbonate ensures both the aesthetic appeal and structural integrity of terrazzo tiles.
To order calcium carbonate, please order here.
